Bus Air Conditioning Manufacturer boasts a high degree of automation, informatization, and lean manufacturing.
Air conditioning, as the “breathing system” of the bus, is installed within a highly efficient and continuous assembly line. The entire layout follows the core principles of “modularization, phased operation, and ergonomics.”
The Bus Air Conditioning Manufacturer operates on a rhythmic assembly line, with the bus body moving between different workstations. Air conditioning installation is broken down into several modules, completed by workers or automated equipment at specific workstations.
The roof unit installation area is located at the beginning or a specific section of the interior assembly line.
When working at high workstations, the workstation design takes into account the roof height; workers may need to work via lifting platforms or elevated walkways.
Bus AC installers use assisted robotic arms or small gantry cranes to smoothly and accurately lift the heavy roof-mounted air conditioning units onto their designated mounting positions on the roof.
While installing the air conditioning, other roof components, such as interior headliners and air ducts, may be installed simultaneously, achieving efficient parallel processing.
SONGZ and BUSCLIMA are typical examples. Visit www.busclima.com or contact busclima@kingclima.com
In the material distribution process, air conditioning rooftop units are typically moved synchronously with vehicles via SPS (Set Parts Supply) trolleys or AGVs, ensuring parts arrive at the right place at the right time, reducing lineside inventory and handling waste.
A “quality gate” is set up after key workstations, where section chiefs or quality inspectors conduct quick checks to ensure the basic quality of the air conditioning installation and prevent defects from flowing to the next workstation.
Any worker who discovers a problem during installation (such as non-conforming parts or installation difficulties) can immediately pull the “Andon” line or button to call the team leader and technical support for immediate problem resolution.
The raw material/parts warehouse stores copper pipes, aluminum foil, compressors, housings, etc.
The core component production line mainly focuses on the evaporator/condenser core production line (blade stamping, pipe bending, welding).
The final assembly line assembles the core, compressor, fan, electrical control box, etc., into a complete air conditioning unit.
The testing area includes a helium leak detection room, performance testing bench, and environmental simulation testing room. The bus air conditioning manufacturer will then load the assembled air conditioners directly onto the vehicle and ship them to the customer.
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